19-inch rack
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A 19-inch rack is a standardized (EIA 310-D, IEC 60297 and DIN 41494 SC48D) frame or enclosure for mounting multiple electronic modules. Each module has a front panel that is 19 inches (480 mm) wide, including edges or ears that protrude on each side which allow the module to be fastened to the rack frame with screws.
Equipment designed to be placed in a rack is typically described as rack-mount, a rack mounted system, a rack mount chassis, subrack, rack mountable, or occasionally simply shelf. The height of the electronic modules is also standardized as multiples of 1.75 inches (44.45 mm) or one rack unit or "U". Most racks are sold in the 42U form: that is, a single rack capable of holding forty-two 1U devices, or any combination of 1U, 2U, 3U or other rack unit heights that add up to 42 or less. The slang expression for a 1U device is "pizza box" due to the similarity in size and shape.
Because of their origin as mounting systems for railroad signaling relays, they are still sometimes called relay racks, but the 19-inch rack format has remained a constant while the technology that is mounted within it has changed to completely different fields. The 19-inch (480 mm) standard rack arrangement is widely used throughout the telecommunication, computing, audio, entertainment and other industries, though the Western Electric 23-inch standard, with holes on 1-inch (25 mm) centers, prevails in telecommunications.
19-inch racks are often used to house professional audio and video equipment, including amplifiers, effects units, interfaces, headphone amplifiers, and even small scale audio mixers. They are also widely used for computer server equipment, allowing for dense hardware configurations without occupying excessive floorspace or requiring shelving. A third common use for rack-mounted equipment is industrial power, control, and automation hardware, typically in 46U racks.
Typically, a piece of equipment being installed has a front panel height 1/32-inch (.031") less than the allotted number of Us. Thus, a 1U rackmount computer is not 1.75 inches (44 mm) tall but is 1.719 inches (43.7 mm) tall. 2U would be 3.469 inches (88.1 mm) instead of 3.5 inches (89 mm). This gap allows a bit of room above and below an installed piece of equipment so it may be removed without binding on the adjacent equipment.
In 1965 a durable fiber reinforced plastic 19-inch rackmount case was patented by ECS Composites and became widely used in military and commercial applications for electronic deployment and operation. State-of-the-art rackmount cases are now also constructed of thermo stamped composite, carbon fiber and DuPont’s Kevlar for demanding military and commercial uses.
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[edit] Specifications
The formal standards for a 19-inch (480 mm) rack are available from the following:
- Electronic Industries Alliance EIA-310-D, Cabinets, Racks, Panels, and Associated Equipment, dated September, 1992. (Latest Standard Now REV E 1996)
- Consumer Electronics Association CEA-310-E design requirements for Cabinets, Panels, Racks and Subracks., dated December 14, 2005
- International Electrotechnical Commission Multiple documents in available in French and English versions.
- IEC 60297 Mechanical structures for electronic equipment - Dimensions of mechanical structures of the 482,6 mm (19 in) series
- IEC 60297-1 Replaced by IEC 60297-3-100
- IEC 60297-2 Replaced by IEC 60297-3-100
- IEC 60297-3-100 Part 3-100: Basic dimensions of front panels, subracks, chassis, racks and cabinets
- IEC 60297-3-101 Part 3-101: Subracks and associated plug-in units
- IEC 60297-3-102 Part 3-102: Injector/extractor handle
- IEC 60297-3-102 Part 3-103: Keying and alignment pin
- IEC 60297-3-104 Part 3-104: Connector dependent interface dimensions of subracks and plug-in units
- IEC 60297-3-105 Part 3-105: Dimensions and design aspects for 1U chassis
- IEC 60297-4 Replaced by IEC 60297-3-102
- IEC 60297-5 Multiple documents, -100, 101, 102, ... 107, replaced by IEC 60297-3-101
- IEC 60297 Mechanical structures for electronic equipment - Dimensions of mechanical structures of the 482,6 mm (19 in) series
- Deutsches Institut für Normung DIN 41494 - Multiple documents in German but some documents are available in English.
- DIN 41494 Equipment practices for electronic equipment; mechanical structures of the 482,6 mm (19 inch) series
- DIN 41494-7 Dimensions of cabinets and suites of racks.
- DIN 41494-8 Components on front panels; mounting conditions, dimensions
- DIN IEC 60297-3-100 (see above in IEC section)
- DIN 41494 Equipment practices for electronic equipment; mechanical structures of the 482,6 mm (19 inch) series
A rack's mounting fixture consists of two parallel metal strips (also referred to as "rails" or "panel mount") standing vertically. The strips are each 0.625 inches (15.9 mm) wide, and are separated by a gap of 17.75 inches (451 mm), giving an overall rack width of 19 inches (480 mm). The strips have holes in them at regular intervals, with both strips matching, so that each hole is part of a horizontal pair with a center-to-center distance of 18.3 inches (460 mm).
The holes in the strips are arranged vertically in repeating sets of three, with center-to-center separations of 0.5 inches (13 mm), 0.625 inches (15.9 mm), 0.625 inches (15.9 mm). The hole pattern thus repeats every 1.75 inches (44 mm). Racks are divided into regions, 1.75 inches (44 mm) in height, within which there are three complete hole pairs in a vertically symmetric pattern, the holes being centered 0.25 inches (6.4 mm), 0.875 inch (22.225 mm), and 1.5 inches (38 mm) from the top or bottom of the region. Such a region is commonly known as a "U", for "unit", and heights within racks are measured by this unit. Rack-mountable equipment is usually designed to occupy some integral number of U. For example, an oscilloscope might be 4U high, and rack-mountable computers are most often 2U or 1U high. Occasionally, one may see fractional U devices such as a 1.5U server, but these are much less common.
The height of a rack can vary from a few inches, such as in a broadcast console, to a floor mounted rack whose interior is 78.75 inches (2,000 mm) (45 rack units) high. Many wall-mounted industrial equipment enclosures have 19" rack rails to support mounting of equipment.
[edit] Equipment mounting
[edit] Fastening
Originally, the mounting holes were tapped to receive a particular type of threaded bolt. This is still frequently used in government and military applications, often in conjunction with slide rails for ease of maintenance. However, it is no longer typical for frequently changed server racks, due to the possibility for the threads to become damaged or for a bolt to bind and break off, rendering the mounting hole unusable. Tapped-hole racks are still used for hardware that rarely changes, such as phone or network cabling panels and relay racks.
The tapped-hole rack was first replaced by round-hole racks. The holes are large enough to permit a bolt to be freely inserted through without binding, and bolts are fastened in place using cage nuts. A cage nut consists of a spring steel cage, designed to clip onto the open mounting hole, within which is a captive nut. In the event of a nut being stripped out or a bolt breaking, the nut can be easily removed and replaced with a new one.
The next innovation in rack design has been the square-hole rack. Square-hole racks allow boltless mounting, such that the rack-mount equipment only needs to insert through and hook down into the lip of the square hole. Installation and removal of hardware in a square hole rack is very easy and boltless, where the weight of the equipment and small retention clips are all that is necessary to hold the equipment in place. Older equipment meant for round-hole or tapped-hole racks can still be used, with the use of cage nuts made for square-hole racks.
[edit] Structural support
Rack-mountable equipment is mounted by bolting or clipping its front panel to the rack. One weakness of this system is that all the structural support is at one edge of the equipment, so heavier equipment is designed to use a second pair of mounting strips located at the back of the equipment. Various spacings between the front and back strips are used; 31.5 inches (800 mm) is typical, and equipment is often designed to handle a range of rack depths. Depth of 39.4 inches (1,000 mm) is becoming increasingly common; more depth allows for more space to route cables at the back.
The strength required of the mounting strips means they are invariably not merely flat strips but actually a wider folded strip arranged around the corner of the rack. The strips are usually made of steel of around 2 mm thickness (the official standard recommends a minimum of 1.9 mm), or of slightly thicker aluminum.
[edit] Rails (slides)
Heavy equipment or equipment which is commonly accessed for servicing, for which attaching or detaching at all four corners simultaneously would pose a problem, is often not mounted directly onto the rack but instead is mounted via rails (or slides). A pair of rails is mounted directly onto the rack, and the equipment then slides into the rack along the rails, which support it. When in place, the equipment may also then be bolted to the rack. The rails may also be able to fully support the equipment in a position where it has been slid clear of the rack; this is useful for inspection or maintenance of equipment which will then be slid back into the rack.
Slides or rails for computers and other data processing equipment such as disk arrays or routers often need to be purchased directly from the equipment manufacturer, as there is no standardization on such equipment's thickness (measurement from the side of the rack to the equipment) or means for mounting to the rail.
[edit] Computer mounting
Computer servers designed for rack-mounting often include a number of extra features to make the server easy to use in the rack:
- The sliding rails can lock in the extended position to prevent the equipment from moving when extended out from the rack into the service position.
- The server often has locking pins on the sides that just drop into slots on the extended rail assembly. This permits a very easy server installation and removal since there is no need for the server to be held in midair while someone fastens each rail to the sides of the server with screws.
- The rack-mount hardware often includes a folding cable tray behind the server, so that the cables are held into a neat and tidy folded channel when inside the rack, and unfolds out into a long strip when pulled out of the rack, allowing the server to continue to be plugged in and operating normally even while fully extended and hanging in midair in front of the rack. This cable tray also helps prevent an often huge cable tangle from forming at the rear of the rack, as unbound cables from upper equipment drape down onto equipment below.
- Rack-optimized servers often include an indicator light on the front and rear of the rack to help identify a machine needing attention. Since there can be up to 45 1U servers in a single rack, it can be difficult to determine exactly which machine is having a problem when at the rear of the rack.
- A handle may be provided at the rear of the server rails, to help pull or push the server without having to pull on the cables.
When there are a large number of computers in a single rack, it is impractical for each one to have its own separate keyboard, mouse, and monitor. Instead, a controlling device known as a KVM switch is used to share a single keyboard/video/mouse set amongst many different computers.
Since the mounting hole arrangement is vertically symmetric, it is possible to mount rack-mountable equipment upside-down. However, not all equipment is suitable for this type of mounting. For instance, most optical disc players will not work upside-down because the driving motor mechanism does not grip the disc.
[edit] Four- and two-post racks
Racks are available with either four or two vertical rails. Four-post racks allow for mounting slides to support the equipment at the front and rear. Four-post racks can also be provided with sides and front and rear doors. Two-post racks provide just two vertical rails.; a piece of equipment can be mounted either via its front panel holes, or close to its center of gravity to minimize load on its front panel. Two-post racks are most often used for telecommunication installations.
In all cases, especially with two-post racks, the rack must be secured to the floor or adjacent building structure so as to not fall over. This is required by code in seismic zones. Seismic racks rated according to Telcordia GR-63-CORE are available, [1] with Zone 4 representing the most demanding environment.[2]
[edit] See also
- 23-inch rack
- Data center
- Rack unit
- Transit case for rack cases
